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At Prime we pride ourselves on being industry experts and have procured equipment throughout our Reprographics, Digital, Litho and Print Finishing departments that are complementary to each other, allowing us to provide a full service for you and your clients.

Reprographics Department:

Our pre-press department is equipped with all the latest software and digital imposition and DTP facilities.

  • Apple Workstations
    • Our network consists of 3 G5 workstations, x2 Windows servers, and several Windows client workstations running with ample memory and hard disk space.

  • Software
    • We utilise the Adobe CS suite including: Acrobat Pro, InDesign, Illustrator & Photoshop, plus QuarkXpress and Freehand. Additionally, we have a Heidelberg Prinect PDF front end and workflow, with Signastation imposition, Pre-press interface, MetaDimension RIP and Enfocus Pitstop Professional PDF editing suite.

  • Computer-to-plate
    • Heidelberg Suprasetter A52 Thermal Platesetter - Our pre-press facility includes the latest computer-to-plate device from Heidelberg. The Suprasetter A52 is a thermal CTP device with auto loader, also incorporating an intelligent laser diode system, hybrid screening for the best first generation dot reproduction upto 250lpi and ‘processless’ plates providing a truly ‘green’ image to plate.


  • DiALTA Di750 Digital Copier / Printer / Scanner
    • The Minolta Di750 is a powerful multifunction system that raises the standard for high-volume production environments. It's a workhorse performer that delivers up to 75 ppm, with superior image quality and powerful finishing options such as 8-position stapling, saddle-stapling, folding, and post-insertion. And the Di750 is specifically designed with a robust duty cycle of 500,000 pages per month, to minimize downtime.

Digital Department:

At Prime we have the latest HP Indigo press technology to bring you the highest quality digital print onto a wide range of substrates.

  • Presses
    • HP Indigo 7000; 7 colour Digital Offset press - Pantone Certified press offering Indicrome on-press spot colour matching & duplex SRA3 printing. Press features include; Up to 7,200 A4 colour pages per hour, stock range – 60gsm to 350gsm (400 microns) and Hi-definition imaging up to 2438 x 2438 HDI.
    • HP Indigo 5000 4 colour Digital Offset press - Featuring colour personalisation and variable data exchange of text + graphics & duplex SRA3 printing.


  • Pre-press
    • HP Indigo Production Manager. 8-RIP base Unit
    • 4 x Dell XPS WORKSTATIONS running various personalisation software and Adobe CS suite of software.
    • 20 x PC workstations processing the variable data documents.

  • Software
    • DirectSmile Production Server Solution. Consisting of 4 Workstations and 20 Production servers.

Litho Department:

Our offset litho department has the capacity to produce the smallest single colour jobs up to complex multi colour brochures. Our machinery includes:

  • Heidelberg Speedmaster SM 52 5 colour with CP 2000 Pre-press interface, Alcolor Dampening, Semi-automatic plate changing, infra red dryer and high pile delivery. Max. sheet size: 520 x 370 mm. Max. press speed 15,000 s.p.h.
  • Heidelberg Printmaster 46 2 colour press with Numbering & Perforating Max sheet size: 343x451mm.10,000 s.p.h.

Print Finishing Department:

Our in-house print finishing department has all the facilities that you may find in a trade finishing house to provide the complete ‘under one roof’ service.

  • Wire binding
    • Renz Autopunch AP360 - Automatic punching machine
    • Renz Autobind 500 - Wiro binding machine
    • Renz ECL 500 - Closing machine

  • General Finishing
    Heidelberg Stahlfolder Ti 52 - Folding Machine
    • Heidelberg Polar 78 - Guillotine
    • X2 Morgana Autocrease – Creasing Machines
    • Watkiss Vario Slimvac - 16 station collate, fold, stitch and trim machine
    • Iram 12 – 4 hole drilling machine

  • Laminating
    Autobond Mini Digital 36TP – laminating Machine
  • Perfect binding
    Bourg binder 3002 – Perfect binder with auto cover feed & crease

Web-to-print :

Our award winning Pageflex web-to-print software enables us offer everything from a business card to a fully personalized multiple page variable data document, direct to press from the web. Our installation includes the following;

  • 2 x Pageflex Production Servers for document customization and Web-to-print marketing.
  • 2 x Online DirectSmile Production Server Solution (DSMO). Consisting of 16 Production servers.

Since you’ve spent so much time looking at our plant list it would be a shame to leave it there - go on give Adrian Tolley a call, he's the expert on this section - 01623 499949, alternatively use our enquiry form

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